The UK housing market faces one of its greatest challenges in decades — delivering more homes, faster, while improving quality, sustainability, and affordability.
For many housebuilders, timber frame offers a clear path to achieving these goals: it’s faster to build, easier to predict, and proven to meet the standards of a low-carbon future.

Yet the truth is that timber frame only delivers its full value when it’s used well.

The knowledge and confidence of your teams, from design to site, determine whether timber frame simply meets expectations or transforms performance.

That’s why here at Donaldson Timber Systems we’ve launched the Timber Frame Training Programme, delivered in partnership with GRASSP, the online learning hub for the construction industry and CITB.

Understanding the housebuilder’s challenge

Every housebuilder today is under pressure to increase delivery rates without compromising quality, control cost and risk across the supply chain, meet Future Homes Standard 2025 and carbon reduction targets all while tackling labour shortages and maintaining productivity.

Timber frame can help achieve all of these, but only when teams understand how to plan for it, design for it, cost it accurately and get it right on site.

Why training matters

A modern timber frame system isn’t just another building material; it’s a construction method that changes how projects are sequenced, managed, and delivered. When teams know how to use it effectively, the impact is significant:

  • Predictable programmes – Offsite manufacture improves consistent quality and when planned well in advance, reduces programme time and cost
  • Better margins – Fewer defects, less skilled trades on site, faster handovers, and reduced waste all contribute to profitability.
  • Higher quality and compliance – Factory precision and trained installation ensure consistency every time.
  • Reduced labour dependency – Efficient sequencing requires fewer trades and less onsite supervision.
  • Lower carbon – Timber is low-carbon by nature, supporting sustainability and net-zero targets.

Without the right training, these benefits can be diluted by rework, misunderstanding, and inefficiencies. With training, they become embedded in every project.

The DTS Timber Frame Training Programme

To help housebuilders make the most of timber frame, we’ve taken our 50 years experience and developed a comprehensive learning pathway in partnership with GRASSP — the Growing, Recognising and Supporting Skills in Practice platform.

Developed by our most experienced people, the programme helps site, technical, commercial, and project teams understand:

  • How to design effectively for timber frame.
  • How to undertake the right commercial viability
  • How manufacturing and logistics influence build sequencing.
  • How to manage follow on trades after installation to reap the speed benefits.
  • For affordable projects, how timber frame supports MMC frameworks and funding criteria.

Available online through GRASSP, the modules combine practical, real-world insight with digital flexibility, allowing teams to learn anywhere, anytime, and at their own pace.

Turning adoption into advantage

Every major housebuilder now recognises the importance of Modern Methods of Construction (MMC). Timber frame sits at the heart of this movement — but success depends on capability. By training your people to plan and deliver timber frame correctly, you’re not just adopting a system, you’re gaining a competitive advantage:

  • Faster routes to market.
  • Higher-quality homes.
  • Less reliance on skills in short supply.
  • Greater programme certainty.

Start building smarter

With our Timber Frame Training Programme, housebuilders can equip their teams with the skills and understanding needed to deliver consistent, high-quality results, every time.

It’s the bridge between potential and performance, helping your business realise the true benefits of timber frame and build for a more sustainable, profitable future.

Find out more about how our new Timber Frame Training Programme can support your next project.

Donaldson Timber Systems has launched an industry-first timber frame skills hub, to develop a workforce capable of building using offsite timber frame.
With over 50 years of experience, Donaldson Timber Systems is responding to the skills crisis by harnessing its knowledge and expertise of offsite timber frame to develop a bespoke training programme.
Modules have been created for all disciplines, from design and technical to commercial and construction, empowering Donaldson Timber Systems customers to realise the true benefits of building in timber frame, in terms of cost, speed and performance.
The programme is available on GRASSP, a new online innovative training platform, designed to make construction learning easy. It can be accessed on desktop or mobile with 24/7 access to allow for practical guidance on the move, whether in the office or on the building site.
Supported through the Construction Industry Training Board (CITB)’s Industry Impact Fund, the interactive training programme consists of a series of easy-to-follow expert lessons, best practice guidance, checklists, tutorials and visual aids covering every stage, from design and commercial appraisals to installation and site completion.
Alex Goodfellow, CEO at Donaldson Offsite said:
“The future success of the housing sector depends on the skills, confidence and availability of people to deliver it. Rather than add to the narrative about the problem of the skills crisis, we want to contribute to the solution. By working with CITB and GRASSP, we have taken our knowledge and developed a timber frame training programme to support housebuilders and contractors that want to make the change to timber frame and need guidance.
“To succeed and build sustainable homes more quickly, the industry must be fully equipped with new knowledge and capability. We believe by launching this training hub and sharing our expertise, we can make a
difference. Collaboration will raise the whole sector – closing the skills gap, accelerating timber frame adoption and building the workforce and homes of the future that we so desperately need.”
Tim Balcon, CEO, Construction Industry Training Board (CITB), said:
“We are delighted to support Donaldson Timber Systems and GRASSP with funding through the CITB Industry Impact Fund. Ensuring that on-site teams have the knowledge and skills required to effectively plan and build using Modern Methods of Construction is key to enabling better decision-making and encouraging a ‘right first time’ mindset.
“The Industry Impact Fund supports projects that shape the future of construction, boosting skills, innovation and collaboration. The Fund gives employers the power to design and develop training solutions that don’t already exist – ensuring they are scalable, sustainable and make a lasting impact.”
Celebrating its 50th anniversary this year, Donaldson Timber Systems offers unrivalled experience and knowledge in offsite construction, operating from a network of manufacturing and technical centres across the UK.

Meeting the UK’s housing demand is one of the greatest challenges facing the construction industry today. With government targets to deliver 300,000 new homes annually, traditional construction methods alone cannot deliver at the speed or scale required. This is where Modern Methods of Construction (MMC), including timber frame systems, play a critical role in transforming how homes are designed, built, and delivered.

What is MMC?

Modern Methods of Construction refers to innovative building techniques that improve efficiency, sustainability, and quality in housebuilding. These include offsite construction, modular systems, panelised timber frame solutions, and other approaches designed to accelerate delivery while meeting the highest performance standards.

Why is MMC essential to scale housing delivery?

  1. Speed of build

Offsite timber frame systems, such as those manufactured by Donaldson Timber Systems, allow homes to be assembled on site much faster than traditional masonry methods. Components are precision-engineered in factory conditions and delivered just in time for installation. This reduces construction programmes significantly, enabling house builders and housing providers to meet urgent demand.

  1. Consistent quality

Offsite production ensures that every panel and system is manufactured under controlled conditions, minimising defects and delays. For housebuilders, local authorities, and affordable housing providers, this consistency translates into greater reliability and long-term performance of homes.

  1. Sustainability and net zero

The government’s Future Homes Standard and net zero targets require lower carbon solutions in construction. MMC, and particularly timber frame, provides a natural, low-carbon building method with excellent energy performance. By adopting MMC, house builders and housing providers can not only meet regulatory requirements but also deliver greener, more sustainable homes for communities.

  1. Cost efficiency at scale

By reducing time on site, minimising waste, and improving predictability, MMC helps developers and housing associations manage costs more effectively. Combined with growing housing demand, the efficiencies of MMC make it a commercially viable and scalable solution.

  1. Supporting affordable housing delivery

Local councils and housing associations face the dual challenge of delivering more homes at lower cost while maintaining high quality and sustainability standards. MMC offers a practical solution, enabling providers to accelerate delivery of affordable, energy-efficient homes that meet community needs.

Leading the way in MMC and timber frame

With over 50 years of expertise and more than 150,000 homes built, Donaldson Timber Systems  is at the forefront of MMC in the UK. Our timber frame systems combine speed, sustainability, and reliability, helping our customers reduce costs, cut carbon, and deliver homes at scale. Backed by accreditations such as BOPAS+ and BBA, we offers trusted, future-ready building solutions.

The demand for new homes will only continue to grow, and traditional construction alone cannot keep pace. By embracing Modern Methods of Construction, and in particular timber frame systems, the UK housing sector can deliver more homes, faster, while achieving higher quality, sustainability, and affordability. We are committed to supporting housebuilders, contractors, and housing providers in making this transition — ensuring housing delivery meets the needs of today and the future.

In 2022 DTS created a new training programme to develop the next generation of contracts supervisors and managers. It brings in colleagues at a junior level and takes them through a series of steps and experiences to understand timber frame manufacturing, particularly the site management side of the business.

Six people in total have started the programme, including Kim Veness, who joined the programme in June last year, having formerly worked in the DTS commercial team.

We sat down with Kim to find out what inspired the career change and to see where the journey is taking her so far.

Tell us about your role

My current role at DTS is a trainee contracts supervisor. As part of my development within this role, I attend a day release college course doing a HNC in Construction management (2 years).

What does your average day look like?

My role is to visit one of my sites at least once a week, especially when there are kit deliveries. I’m there to support our installers on site, so I make sure they are following H&S rules (RAMS) and are working to our details and procedures. I’m also a support to the client, making sure they’re happy that everything is running smoothly.

What role did you start in at DTS?

I started within the design department in 2018 as a design processor. Prior to starting at DTS I was doing an apprenticeship at a local horse racing yard but due to the long and unsociable hours I decided to apply for a job a DTS.

I really enjoyed my time in design as it taught me the processes involved in our industry from a design manufacturing and construction element.

I joined the commercial department as a commercial controller in March 2019. This role meant I engaged with the construction department and our sub-contract installers. While the apprenticeship was gruelling, I really enjoyed not being behind a desk all day and engaging with clients.

DTS embarked on this new trainee scheme, and I jumped at the opportunity to develop further.

What attracted you to a career in the timber industry?

There was a vacancy in the drawing office for a design processor, and I was the successful candidate. This was where my career in timber frame started.

When will you finish the programme and what will you end up with on completion? 

My trainee programme and college course are due to finish in July 2026, and I will be promoted to an assistant contracts manager.

Where do you hope to be in five years?

In five years, I will be one of the first female supervisors or contracts managers at DTS.

What do you like best about your job?

I enjoy learning new things, but mostly being customer facing and engaging with different people from all walks of life.

What would you say to someone considering a career in construction?

Go for it!!!

There are so many avenues to take within the construction industry, and it is always changing and evolving. The industry currently has a shortage in skilled workers so there are plenty of opportunities out there.

Interested in working with us? We’re always looking out for new talent. Contact us at DTScareers@donaldsontimbersystems.com or take a look at our careers page for more information.

Donaldson Timber Systems (DTS), has been awarded the ‘Order of Distinction’ by the Royal Society for the Prevention of Accidents (RoSPA) after earning its 16th consecutive Gold Award.

The exclusive Order of Distinction recognises remarkable consistency in displaying the very highest levels of health and safety in the workplace for 16 consecutive years.

Now in its 69th year, the RoSPA Awards are the world’s largest health and safety awards programme, recognising those organisations and individuals who have set the highest standards in accident prevention.

Each RoSPA Award entrant is assessed against rigorous criteria, making DTS a world leader in shaping safer, healthier workplaces, and among a small number of industry leaders to achieve the Order of Distinction.

David Nimmo, Construction Director at Donaldson Timber Systems, said:

“Achieving 16 Gold Awards in a row is an outstanding achievement, which demonstrates our unwavering commitment to continuous improvement and excellence in health and safety. We’re honoured to be in the small number of industry leaders to achieve the Order of Distinction from such a prestigious organisation as RoSPA.

“As the leading manufacturer of timber frame across the UK, health and safety is fundamental to the success of our business. These awards are a recognition of the hard work and commitment our people put into looking out for each other, our supply chain and our customers. This is truly an award for every member of the team for their continued work in keeping us all safe.”

Julia Small, RoSPA’s Growth Director, said:

“Donaldson Timber Systems should be proud of the hard work and commitment to keeping people safe that has resulted in a RoSPA Award, which honours those organisations who have achieved the highest standards in health and safety in the workplace. RoSPA regards Donaldson Timber Systems as a strong example of the importance of making accident prevention central to any successful organisation, not just for the benefit of employees, customers and clients, but also society as a whole.”

Sponsored by the National Examination Board in Occupational Safety and Health (NEBOSH), the RoSPA Awards scheme is the longest-running of its kind in the UK, and receives entries from organisations across the globe, making it one of the most sought-after achievement awards for the health and safety industry.

Along with its health and safety credentials, DTS has achieved a range of third-party quality approvals, including BOPAS Plus, BBA, NHBC Accepts and STA Gold Assure, delivering the confidence that DTS products are durable and comply with building regulations and technical standards.

Donaldson Timber Systems (DTS), has published, third party accredited environmental product declarations (EPD) for its full wall panel range.

In 2024, the DTS open panel Alpha system became the first off-site assembled timber frame wall panel in the UK to offer an approved EPD. DTS now also holds EPDs for its pre-insulated wall system, Delta; and the award-winning closed panel system, Sigma II solid stud and Sigma II I stud.

The EPD, which transparently communicates the environmental performance of a product over its lifetime, allows customers to accurately measure their carbon footprint and make informed decisions on the best product choices to meet sustainability goals. It also improves transparency regarding product performance claims, making it easier to compare the impacts of different materials and build systems accurately.

The use of EPDs is in line with the Government’s Timber in Construction Roadmap to get Britain building with the use of sustainable and low carbon building materials, which was announced in February. Originally launched in late 2023 under the Conservative Government, the Roadmap has been updated with more ambitious targets. The first priority theme is ‘improving data on timber and whole life carbon’. It is also a measurement which will become increasingly important if the proposed Part Z amendment to Building Regulations is accepted.

Valid for five years, the EPD is based on current available and published data for end-of-life assumptions. DTS is working on EPDs for its full product range, with floor and roof systems to follow.

John Smith, Technical Director at Donaldson Timber Systems, explains:

“We always champion the use of offsite timber frame construction as the best way to achieve sustainable building practices and meet net zero targets but telling customers this is no longer enough. If we are to make meaningful change, all environmental claims need to be backed up with proof. The only way to achieve zero carbon is to measure and reduce the whole-life carbon of buildings. The availability of environmental product declarations (EPDs) is an important step in recognising this.

“We’re proud to be leading the industry with proof that timber frame is a carbon sink, and we’re thrilled that we’re already seeing significant improvements on the EPD we achieved for our Alpha system just six months ago.”

Adam Gravely, Head of Technical and Innovation at the Future Homes Hub said:

“Understanding embodied and whole life carbon is a crucial next step if we are to meet our net zero carbon ambitions as a sector. There is a challenge around getting product-specific embodied carbon data and homebuilders are increasingly calling on their supply chains to provide EPDs to support their whole life carbon assessments.

“It’s great to see DTS’s commitment to supporting their customers and engaging with the Hub on how to drive down the embodied carbon impact of new homes.”

Along with an EPD, Sigma® II has achieved a range of third-party approvals, including BOPAS Plus, BBA, NHBC Accepts and STA Gold Assure, delivering the confidence that it is durable, complies with building regulations and technical standards while being designed, manufactured and installed to last for at least 60 years. Sigma® II was also the first timber system verified by Cast to exceed Homes England (HE) Pre-Manufactured Value (PMV) target of 55%, achieving up to 58.4%.

As part of the Donaldson Group’s Offsite division, DTS prides itself on being highly sustainable, innovative and efficient. Celebrating it’s 50th anniversary this year, DTS offers unrivalled experience and knowledge in offsite construction, with an established history of bringing new commercial and operational innovations to the market.

To better understand why measuring carbon is so important, read the blog post by our technical director, John Smith: There’s more to achieving Net Zero – Donaldson Timber Systems

To discuss how our systems could improve your project, get in touch today.

As featured in Builders Merchants NewsAlex Goodfellow, CEO Donaldson Offsite, explains how partnering with a timber frame manufacturer can help merchants seamlessly expand their offering and tap into a growing market.

There’s no doubt that timber buildings will be key to the response to climate change by replacing high impact materials like concrete and steel.

Backed by bodies like the Home Builders Federation (HBF) and National House-Building Council (NHBC), and supported by government initiatives, timber has gained significant support in UK housebuilding over the last decade. It is a future-proof material, which addresses challenges around housing supply, environmental impact and skills shortages, offering sustainability benefits, speed of construction, and alignment with the government’s net-zero targets.

In recognition of this, we’re seeing a culture shift – and it’s not just the big housebuilders making the move—local and regional builders, contractors, and developers are also transitioning to timber frame as a solution to sustainable housebuilding. As demand rises, builders’ merchants have a prime opportunity to diversify their product range, add value for customers, and drive new revenue streams.

The good news? Transitioning to selling timber frame doesn’t have to be complicated.

How a timber frame partner can help

For merchants new to timber frame, the idea of offering a full structural solution might seem daunting. But with the right manufacturing partner, the process is simple, streamlined, and packed with benefits.

By partnering with a trusted manufacturer like us, merchants can access:

  • Quick and accurate pricing tools – A digital system that helps merchants price projects efficiently.
  • Carbon calculator – A tool that allows builders to see the carbon savings of timber versus traditional materials before placing an order.
  • Online learning platform – Training resources for both merchants and their customers, making timber frame expertise accessible and easy to understand.

We provide full training and technical support to ensure merchants and their customers understand timber frame construction, what works, what’s compliant, and how to deliver high-quality builds. Our CPD-approved training, including an introduction to timber frame, equips merchant teams with the knowledge they need to confidently offer timber solutions.

Ready to go house designs

One of the biggest advantages of working with a leading timber frame partner is access to pre-designed, fully compliant house types. For example, our customers have access to the Donaldson Timber Systems House Range, a portfolio of 18 core designs, which includes cottage flats with a mix of 1 and 2 bedrooms; semi-detached and detached 2-bed bungalows; and a selection of detached, semi-detached, and terraced homes of 2, 3 and 4 bedrooms.

Each design is:

  • BIM-ready – supported by a suite of architectural design information with Level 1 BIM models for seamless digital integration
  • DfMA (Design for Manufacture and Assembly) compliant – ready for efficient construction
  • Aligned with UK building regulations in your region of operation (England, Scotland, and Wales)
  • Optimised for sustainability with embodied carbon calculations and PMV assessment for each house type

These ready-to-go designs give builders and developers an easy way to adopt timber frame without any design headaches and with most of the legwork already complete, reducing lead times and up-front costs. Merchants can offer a full package—including SAP calcs, material specifications, and cost guidance—helping customers make informed purchasing decisions.

We conducted extensive research in the sector to understand the needs of residents, developers, planners, and all relevant regulations, and these house types provide homes that are designed to offer maximum flexibility while meeting all space standards in the most efficient way possible.

How it works

When customers have seen the benefits of choosing timber frame, the sales process is straight-forward. The merchant submits a set of outline drawings from the customer; we put a detailed quote together and return it to the merchant to give to the customer.

We’ve got a pre-construction team who will handle any technical queries. Plus, we can be flexible – we can offer supply only or supply and erect depending on requirements. Merchants can trust that their customers are in good hands and the project will be delivered as promised.

Time to act

Offsite timber frame is the future of UK housebuilding. It’s tried, tested, and already widely used across the country. With 50 years of expertise in the sector, we know what works—and we’re here to support builders’ merchants in making timber frame a profitable and seamless addition to their offering.

For merchants looking to stay ahead of the curve, timber frame is an opportunity waiting to be seized.

Get in touch today to find out more.

The journey to Net Zero is underway, but using current standards, new buildings may never achieve true zero carbon. Donaldson Timber Systems Technical Director, John Smith, explains.

While it sounds complex, the message is simple: without measuring and reducing the cradle to grave impact of a build, there is a very real risk that buildings constructed to new standards in 2026 and beyond won’t achieve true zero carbon.

On the face of things, it seems that the journey to Net Zero Carbon homes is progressing, with the first Building Regulation changes already in effect as we work towards the Future Homes Standard (FHS). From 2025, newly built homes need to be ‘zero carbon ready’, with a 75% reduction in carbon emissions to 2021 levels in England and Wales.

While this is a much-needed step in the right direction, more clarity is required on what it means to be carbon neutral. The new standards focus on reducing operational carbon, failing to recognise the impact of embodied carbon.

The reality of embodied carbon

Embodied carbon is the total greenhouse gas emissions generated during the construction and demolition phase. It is calculated in two separate elements: from raw material extraction through to construction of the building on site, including fuel and power for transport, factories and plant; and end-of-life emissions from demolition, transport from site and recycling / landfill.

In a new home completed to 2021 standards, embodied carbon is around 15-20% of the whole life emissions, with the rest from operation carbon (energy required for heating, lighting and hot water). With a target to reduce emissions by 75% through operational carbon reductions, the embodied carbon becomes much more significant. By 2025, it will be over 40% of whole life carbon for a new-build, and over 60% by 2030.

Despite this, embodied carbon emissions are currently unregulated in the UK construction industry, with only voluntary measurement and mitigation required.

The UK is lagging behind in this area. The Netherlands and Sweden already have mandatory embodied carbon requirements for all new buildings, with Denmark and Finland following suit. In France, embodied carbon in housebuilding has been regulated since 2022. This regulation addresses the entire life cycle of buildings and requires developers to measure both operational and embodied carbon. To comply, developers must perform Life Cycle Assessments (LCA), which evaluate environmental impacts from raw material extraction through to demolition or reuse.

Measure and reduce

As demonstrated elsewhere in Europe, the only way to achieve zero carbon is to measure and reduce the whole-life carbon of buildings. The availability of environmental product declarations (EPDs) is an important step in recognising this.

An EPD communicates the environmental performance of a product over its lifetime, making it possible to compare the impacts of different materials and products accurately and allowing customers to select the most sustainable option.

We’re investing in this process for all our products and were proud to become the first timber frame manufacturer to offer a published EPD for an off-site assembled timber frame wall panel. We always champion the use of offsite timber frame as the best way to achieve sustainable building practices, but a verified EPD proves these claims.

Time for timber

When we factor embodied carbon into the zero-carbon journey, timber comes into its own. Life cycle studies of timber frame homes show that they significantly outperform alternatives – saving around 40% of emissions in comparison to concrete and 30% compared to steel.

Timber frame homes are more sustainable during the build, when in use and throughout its lifetime. Timber can also lower or offset its embodied carbon thanks to sequestration, absorbing one tonne of CO2 in every m³ while the tree is growing and storing it until the timber is incinerated or goes to landfill.

Timber frame offers a safe, reliable, technical solution – homes have been built this way across the UK for years and we know that it works. At DTS, we have been working with our partners in the UK housebuilding market for almost 50 years.

Our Sigma® II closed panel solution achieves FHS from the factory, with no additional works required on site, as well as very low levels of embodied carbon. Sigma® II has achieved a range of third-party approvals, including BOPAS Plus, BBA, NHBC Accepts and STA Gold Assure, delivering the confidence that it is durable and complies with building regulations and technical standards.

In missing embodied carbon, FHS has a major flaw. It aims for homes to be ‘zero-carbon ready with no further work needed’, yet by using these incomplete measurements, the carbon in the fabric will not be offset by even the greenest energy without improvements to the insulation and air-tightness. With the Government committing to building 1.5 million homes in the coming years, embodied carbon must be legislated, or we’ll never achieve true zero carbon homes.

Reducing waste and increasing efficiency with Randek at Donaldson Timber Systems.

Donaldson Timber Systems (DTS) is one of the UK’s leading timber frame manufacturers, providing modern offsite construction solutions for residential and commercial developments. A division of the Donaldson Group, a company with a 164-year heritage, DTS operates nationwide, producing timber-based panelised building systems that contribute to faster, more sustainable construction. With manufacturing capacity for up to 10,000 units per year, the company’s automated facilities create high-quality walls, floors, and roofs that align with industry standards and client specifications.

At the helm of manufacturing operations is Frank O’Reilly, Manufacturing Director of DTS. With over 23 years of experience spanning Ireland, Australia, and the UK, Frank has developed a deep understanding of timber frame construction, trusses, and prefabricated building elements. Having joined the company in 2011, he has played a key role in driving automation and process refinement.

The Importance of Randek Machinery in DTS Operations

DTS has long been at the forefront of offsite timber construction, and its collaboration with Randek has been central to achieving manufacturing efficiency. “Our original site in Westhill, Scotland, has had Randek framers for over 30 years,” Frank explains. “We were probably one of the earliest Randek customers in the UK. The technology we had back then was quite basic, but even then, it was a game changer for framing speed and precision.”

Over the decades, DTS has expanded its use of Randek’s automation solutions to optimise production. “About 24 years ago, we invested in what was then one of Europe’s most advanced wall production lines,” Frank continues. “That was a bold move, but it established our reputation for investing in quality manufacturing. More recently, we’ve taken another step forward with highly advanced Randek robotic systems.”

Advanced Automation for Timber Frame Construction

The introduction of a new robotic wall line has been a defining moment for DTS. “We started discussions with Randek in 2019, and after extensive collaboration, we developed a solution that suited our needs,” Frank says. “It took nearly a year of back-and-forth engineering work to refine the specification, and we placed our order just before COVID hit. The system has now been in operation for 18 months, and we continue to fine-tune it.”

The fully automated robotic system includes three robotic cells with a total of eight robots. “This investment allows us to manufacture closed panel products with greater precision,” Frank explains. “Previously, it was a more manual process, but now we have a properly industrialised workflow. Randek was willing to customise the system to meet our exact requirements, which made all the difference.”

Panelised Systems Over Volumetric Construction

While volumetric modular construction has been a growing area within offsite building, DTS has remained focused on panelised systems. “There is a place for volumetric, particularly in high-rise applications, but for the UK market, we believe panelised is the right solution,” Frank states. “We’ve got 50 years of experience in timber systems, and our decision to stick with panelised has been validated by its adaptability, cost efficiency, and lower logistical risks.”

Many volumetric manufacturers in the UK have faced financial and operational challenges. “It’s difficult for a volumetric business when site teams aren’t fully prepared,” Frank explains. “With panelised solutions, we manufacture elements just 10 days before delivery, ensuring a smooth installation process. Volumetric companies often have houses sitting in storage, which ties up capital.”

Addressing Industry Challenges Through Automation

One of the key drivers behind DTS’s investment in automation is the skills shortage in the UK construction industry. “It’s an ageing workforce,” Frank notes. “I believe around 50% of the industry is due to retire in the next 10 years. We recognised early on that builders were struggling to get trades on-site, so we aimed to do as much as possible within the factory.”

Randek’s robotic solutions have been instrumental in reducing reliance on site-based labour. “By closing panels in the factory, we remove a lot of the uncertainty from site work,” Frank says. “We insulate, batten, and prepare the panels so that builders can achieve a watertight structure in 24-48 hours. It’s about giving them the tools to work more efficiently.”

Material Handling and Logistics Efficiency

Beyond the manufacturing process, efficient handling of materials is crucial for an operation of DTS’s scale. “We run a double shift across our factories, producing around 34-35 homes per day,” Frank explains. “That equates to between 80,000 and 100,000 linear metres of timber being processed each month.”

Maintaining Quality Control in Offsite Production

Ensuring consistent product quality is a priority at DTS. “All our timber frame systems undergo full fire testing, which is something not every manufacturer in the UK offers,” Frank states. “When we introduce new systems, we take a cautious, research-driven approach to ensure everything meets the highest standards.”

The precision of Randek’s robotic systems plays a vital role in maintaining this quality. “Automation has allowed us to eliminate a lot of the inconsistencies that can happen with manual processes,” Frank says. “We know exactly how much material we need; we minimise waste, and we maintain high repeatability.”

The Future of Offsite Timber Construction in the UK

As the industry evolves, DTS remains committed to refining its processes and expanding its capabilities. “We’ve seen more and more of the construction process moving into factory environments,” Frank notes. “That’s only going to increase as builders and developers look for ways to improve efficiency, quality, and sustainability.”

While DTS continues to explore new innovations, Frank emphasises that any advancements must be well-researched. “We’ve seen trends come and go, and we approach every change with due diligence,” he says. “The UK’s construction industry is complex, but by focusing on reliable, scalable solutions, we can help our customers build better.”

DTS’s approach to offsite timber construction is rooted in experience, adaptability, and strategic investment in technology. The company’s partnership with Randek has allowed it to enhance its manufacturing capabilities and meet the evolving needs of the market. “Randek has been an integral part of our journey,” Frank says. “Their willingness to work with us and refine their technology has helped us push the boundaries of timber frame manufacturing. By focusing on efficiency and quality, we’re not just keeping up with industry demands—we’re shaping the future of timber construction in the UK.”

News

Meet the team: Alanna Bowler

February 26, 2025
 

In 2024, our Head of Manufacturing South, Alanna Bowler, was named in the CITB Top 100 most Influential Women in Construction. In honour of Women in Construction Week™ (WIC Week™), we sat down with Alanna to ask her some questions about her time at DTS, as well as her top tips for anyone considering a career in construction.

What role did you start in at DTS?

I joined DTS in 2015 as a factory administrator. They had recently introduced a complex target pay system to the factory and needed someone to process timesheets from the factory and calculate the wages.  Being a bit of an excel nerd and a very logical thinker, this role suited me down to the ground!  In my previous position I had been quite interested in the finance aspect so being able to work with numbers interested me.

Can you tell us a bit about your career progression at DTS?

Sitting in the busy manufacturing office opposite Frank O’Reilly (who was production manager at the time), I absorbed a lot of what was going on around me.  Frank always encouraged me to go out in the yard or on the shop floor to look at something if I wanted to get a better understanding.  Whenever I questioned something on the timesheets that the factory had written we would head out to look at it.  This helped to build my knowledge of the whole manufacturing process.

Around 18 months into my time with the company they were recruiting for a logistics manager. As I had generally been quite curious about all aspects of the department, I was offered the opportunity to be taken on as a trainee manager. I took the opportunity and after two years became manager.

I was materials and logistics manager for two years until the company grew to a point where heading up both materials and logistics was too much for one person. I chose to take on the materials manager role.  At this point Frank had become factory manager, so I was still working very closely with him, often taking on roles that weren’t officially part of my remit. I had worked my way in to a trusted position and found myself as the go to person in the department to get something done or get answers.

When Frank was promoted to manufacturing director the Head of Manufacturing South position was open and it felt like a natural progression. I was successful and have been working in that role for two years.

What do you like about your job?

Every day there is a different challenge, and I get satisfaction from overcoming them. But I would say the main thing I like about my job is the team around me. It can be an intense and busy environment at times, but to have a group of people around that you can rely on and have a bit of a laugh with along the way makes a big difference.

What changes have you seen in the industry since you joined?

One thing that DTS – and at Witney in particular – have always been ahead of the curve on is a focus on automation. The level of automation that we now operate at in the Witney factory is fantastic for speed of manufacture, quality of kit and health and safety. It’s also positive for recruitment. Factory roles had traditionally been seen as labour intensive work that only a man would be capable of carrying out, but we’re now able to offer factory operative positions that are more accessible to all.

I’ve also seen a lot of changes when it comes to sustainability – our product has always lent itself well to sustainability, but there are many other things around that that have improved along the way. The installation of solar panels, for example, not only allows us to produce a lot of our own electricity, but it also gives us live information on how much energy we are consuming so that we can identify where we may have left equipment running or have equipment that uses a lot of energy that we could perhaps change for something more energy efficient.

What would you say to someone considering a career in construction?

Go into it with an open mind, absorb as much as you can from everyone and everything around you, and don’t be afraid to ask questions. If you ask someone a question about why they are doing something to better understand a process, it can inspire thoughts on what improvements could be made.  At some point a scenario will come up and that small conversation will pay off.

What changes do you think we’ll see in the industry over the next 5-10 years?

Having started in the manufacturing department nearly 10 years ago as one of two women, to today being head of the department with seven female colleagues and 10 male colleagues, I would hope to see more diversity come into play.  We have a way to go in bringing more diversity to the shop floor, but with more modern equipment and less gender stereotyping in young people growing up these days I see no reason why this can’t develop further.

Interested in working with us? We’re always looking out for new talent. Contact us at DTScareers@donaldsontimbersystems.com or take a look at our careers page for more information.